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Flange Oil Immersion Heaters

Flange Oil Immersion Heaters
Flange Oil Immersion Heaters

Flange Oil Immersion Heaters Specification

  • Frequency
  • 50/60 Hz
  • Usage
  • Oil Heating / Industrial Fluid Tanks / Storage Heaters
  • Temperature
  • Up to 350C
  • Application Areas
  • Chemical, Oil Processing, Water Heating, Petroleum Industry
  • Voltage
  • 230V / 415V
  • Diameter
  • 8mm / 11mm / 16mm (customization available)
  • Phase
  • Single Phase / Three Phase
  • Mounting Type
  • Flange Mounted
  • Features
  • Corrosion Resistant, Fast Heating, Durable Construction, Replaceable Element, High Thermal Efficiency
  • Heating Element
  • Copper / SS / Incoloy Sheathed
  • Terminal Type
  • Threaded / Flanged Terminal Box
  • Material Specified
  • Stainless Steel / Mild Steel / Incoloy
  • Insulation Material
  • High Grade Magnesium Oxide (MgO)
  • Shape
  • U-Shaped / L-Shaped / Straight
  • Power
  • 1 kW to 20 kW
  • Customization
  • Available as per client specification
  • Maximum Pressure
  • 10 Bar
  • Minimum Order Quantity
  • 1 Piece
  • Leakage Test
  • Pressure Tested for Leakage
  • Lead Connection
  • Nickel Plated Brass / Heat Resistant Terminals
  • Flange Size
  • As per requirement (Standard 2.5, 3, 4, 6 etc.)
  • Protection Class
  • IP55 / IP65 (available with terminal box)
  • Surface Finish
  • Polished / Powder Coated
  • Pipe Material
  • SS304, SS316, Copper, Incoloy, Titanium (as per demand)
 

Flange Oil Immersion Heaters Trade Information

  • Minimum Order Quantity
  • 5 Nos
  • Payment Terms
  • Cash Advance (CA), Cash in Advance (CID)
  • Supply Ability
  • 1000 Per Week
  • Delivery Time
  • 7 Days
  • Main Export Market(s)
  • Australia, Central America, North America, South America, Eastern Europe, Western Europe, Middle East, Asia
  • Main Domestic Market
  • Mizoram, Meghalaya, Andhra Pradesh, Bihar, Chandigarh, Goa, All India, Gujarat, Karnataka, Kerala, Manipur, Daman and Diu, South India, Central India, West India, North India, East India, Lakshadweep, Jharkhand, Odisha, Punjab, Assam, Delhi, Dadra and Nagar Haveli, Andaman and Nicobar Islands, Arunachal Pradesh, Chhattisgarh, Haryana, Himachal Pradesh, Maharashtra, Nagaland, Jammu and Kashmir, Madhya Pradesh, Rajasthan, Sikkim, Tamil Nadu, Telangana, Tripura, Pondicherry, Uttar Pradesh, Uttarakhand, West Bengal
 

About Flange Oil Immersion Heaters

Flange oil immersion heaters are specialized heating devices designed to heat oils and other viscous fluids in industrial applications. These heaters consist of a heating element mounted on a flange that is secured to the side of a tank or container. The heating element is typically housed within a metal sheath, which is immersed in the oil. When electrical current passes through the heating element, it generates heat that is transferred to the surrounding oil, ensuring efficient and uniform heating.

The flange design allows for easy installation and maintenance, as the heater can be bolted onto the tank or vessel without needing to remove it from the system. Flange oil immersion heaters are used in various industries, including petrochemical processing, power generation, and manufacturing, where precise temperature control of oils is required.

FAQs about Flange Oil Immersion Heaters

Q1: What are the typical applications of flange oil immersion heaters?

A1: Flange oil immersion heaters are commonly used in applications such as heating lubrication oils, hydraulic oils, fuel oils, and thermal fluids. They are employed in industries like petrochemicals, power generation, manufacturing, and any process requiring precise temperature control of oils.

Q2: How do flange oil immersion heaters work?

A2: Flange oil immersion heaters work by having the heating element mounted on a flange that is attached to the side of a tank or container. The heating element is immersed in the oil, and when electrical current passes through it, the element generates heat, which is transferred to the oil, raising its temperature.

Q3: What materials are used in flange oil immersion heaters?

A3: The heating elements are typically made from materials like stainless steel, Incoloy, or other corrosion-resistant alloys. The flange itself is usually made from durable metals such as steel or stainless steel to ensure a secure and leak-proof attachment to the tank.

Q4: What are the benefits of using flange oil immersion heaters?

A4: Benefits include efficient and uniform heating, ease of installation and maintenance due to the flange design, durability in harsh environments, and the ability to handle high temperatures and pressures. They are also versatile and can be customized to fit different tank sizes and heating requirements.

Q5: Can flange oil immersion heaters be used in hazardous environments?

A5: Yes, flange oil immersion heaters can be designed for use in hazardous environments by incorporating explosion-proof enclosures and safety features. Proper certification and compliance with industry standards ensure safe operation in such conditions.



Robust Material Choices

Select from stainless steel, copper, Incoloy, or titanium piping to match the chemical compatibility and corrosion resistance requirements of your application. These materials enhance service life and enable use in harsh industrial fluids and high-pressure environments.


Flexible Design & Customization

With a variety of flange sizes and shapes-U-shaped, L-shaped, or straight-our heaters can be precisely tailored to fit your installation points. Additional specifications such as voltage, power rating, and terminal type can also be adapted to client needs.


Reliable Performance & Safety

Engineered for industrial reliability, our oil immersion heaters undergo rigorous leakage testing and are built with high-grade magnesium oxide insulation. The replaceable heater element and IP-rated terminal boxes ensure safety, easy maintenance, and lasting performance.

FAQ's of Flange Oil Immersion Heaters:


Q: How are Flange Oil Immersion Heaters installed in industrial tanks?

A: These heaters are flange-mounted, allowing secure attachment to tank walls or openings. The flange size can be customized to fit existing setups, and the installation process includes connecting to compatible voltage and terminal configurations as specified.

Q: What materials are available for the heater pipes, and how do I choose the best one?

A: Available pipe materials include SS304, SS316, Copper, Incoloy, and Titanium. Selection depends on the fluid's corrosion profile, temperature, and industry standards. For aggressive chemicals or high temperatures, Incoloy or Titanium are recommended.

Q: When should I choose an IP65 terminal box protection class?

A: Choose IP65 protection for environments prone to dust, splash, or washdown operations. This rating offers superior dust-tight sealing and water resistance, enhancing safety in demanding industrial settings.

Q: Where are these oil immersion heaters typically used?

A: They are widely employed in chemical processing, oil heating, petroleum industries, water heating systems, and storage heater applications to ensure efficient and controlled thermal management.

Q: What is the process for customizing a Flange Oil Immersion Heater?

A: Clients provide required specifications, such as power, voltage, flange size, pipe material, and shape. The manufacturer then designs and fabricates the heater to ensure seamless integration with existing systems.

Q: How does the pressure-tested leakage feature benefit users?

A: Each heater is pressure tested for leakage up to 10 Bar, ensuring reliable, leak-proof operation. This reduces downtime, decreases the risk of fluid loss, and maintains a safe operating environment.

Q: What are the primary benefits of using these immersion heaters in industry?

A: Owners benefit from rapid, uniform heating, high durability, corrosion resistance, and the convenience of replaceable elements, all of which contribute to lower maintenance costs and longer operational life.

  • Minimum Order Quantity
  • 5 Nos
  • Supply Ability
  • 1000 Per Week
  • Delivery Time
  • 7 Days
  • Main Domestic Market
  • Mizoram, Meghalaya, Andhra Pradesh, Bihar, Chandigarh, Goa, All India, Gujarat, Karnataka, Kerala, Manipur, Daman and Diu, South India, Central India, West India, North India, East India, Lakshadweep, Jharkhand, Odisha, Punjab, Assam, Delhi, Dadra and Nagar Haveli, Andaman and Nicobar Islands, Arunachal Pradesh, Chhattisgarh, Haryana, Himachal Pradesh, Maharashtra, Nagaland, Jammu and Kashmir, Madhya Pradesh, Rajasthan, Sikkim, Tamil Nadu, Telangana, Tripura, Pondicherry, Uttar Pradesh, Uttarakhand, West Bengal
  • Main Export Market(s)
  • Australia, Central America, North America, South America, Eastern Europe, Western Europe, Middle East, Asia
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